EtherCAT SoftMotion 控制新世代
SuperCAT 是凌華科技先進的 EtherCAT SoftMotion 軟體運動控制解決方案，整合高效能運動控制、機器視覺與資料擷取功能，並建構於彈性靈活的 IPC 平台之上，在兼顧成本效益的同時，提供卓越的系統整合能力。 針對半導體、光電與電子製造等高精度自動化應用，SuperCAT 可協助設備商提升整體生產效率與系統可靠性，同時降低系統整合複雜度與總持有成本（TCO），打造更靈活、更具競爭力的智慧製造設備。
SuperCAT 控制器亮點
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最大限度地提高運動系統效能
- 支援 4ms-125μs EtherCAT 控制週期
- 128 軸同步運動控制
- RTOS 支援時間關鍵型應用
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高效率的機器控制配置
- 相容於視覺系統、IO、觸發器和 100 多個第三方步進/伺服電機
- 基於 GUI 的系統映射線上配置
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具有整合平台的整體解決方案
- 支援經過驗證的模組化無風扇電腦、嵌入式平台和 ATX 工業電腦
- Intel® Atom® and Core™ i CPU
- Windows and Linux OS
應用
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電動車電池製造
- 應用案例
- Lithium-ion Battery Pack X ray Testing
- Lithium-ion Battery Tab Cutting
半導體封裝與測試
- CoWoS
- Die Bonding
- Laser Dicing
- Probe Testing
- Die Sorting
電子製造服務
- Dispensing
- PCB Process Inspection
- Surface Mounting
- Assembly Line
光電
- LED Chip Sorting
Technical Support
- Release Note
- FAQ
- Release 2.0 – Jan 14, 2026
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New features Functions description Datasheet RTOS Dev. Environment Provides a dedicated ADLINK RTOS development environment for user program execution. Datasheet_v2.0 Dual Master Architecture Introduces Dual Master functionality to support highly complex and scalable machine automation architectures. 2D/3D Error Compensation Supports 2D/3D dynamic error and orthogonal system compensation for high-precision applications. Expanded I/O & Jitter Tools 1. Enables user-defined I/O data sequencing, supporting up to 65,536 points.
2. Master jitter measurement and visualization integrated into the RTOS-Configurator tool.
- Release 1.3 – Oct 1, 2025
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New features Functions description User Task Framework & Point-table 1. Execute user-defined motion processes directly in the SuperCAT RTOS. 2. Added Point-table support for continuous move (contouring) applications EtherCAT Diagnostic Tools Check for frame loss, bus loading, and slave device alive status to ensure fieldbus stability
- Release 1.2 -Aug 6, 2024
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New features Functions description Adding EtherCAT Kernel and API logs to the Log-Viewer (GUI) - Users can trace API calls of motion command and status in different application using Log-Viewer.
- Kernel logs are available for users to check when abnormal issue occur.
- Users can export log messages and send them to ADLINK for detailed analysis.
EtherCAT frame loss monitoring Users can check for any EtherCAT frame loss to ensure the status of fileld bus.
- Release 1.1 - Mar 27, 2024
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New features Functions description User task programming support Compared to Windows, user tasks in EtherCAT provide a faster and more stable process and I/O control within the EtherCAT control cycle. New home mode 3: Homing in by detecting hardware stopper and EZ. When running the homing process, if the axes fail to connect to both the EL limit sensor and the ORG sensor, the axes will be unable to move to the home position normally. The new Home Mode 3 only detects the EL stopper and EZ signal. As a result, the home position will be fixed at a specific EZ position. Ring counter support A Ring Counter (also known as a modulo counter) is used in semiconductor machinery with a circular encoder. The new function enables Point-to-Point (PTP) movement to occur automatically along the shortest path. Multi-language support Simplified Chinese support added to MCP2.
- Release 1.0 - Mar 23, 2023
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- SuperCAT initial release version 1.0
- How do I select the best-suited SuperCAT controller platform for my application?
Please refer to the controller support list for all specifications.
MB/ Platform 4~32 axis @250µs 4~64 axis @500µs 4~128 axis @1000µs MVP-6100 series O O O MVP-5100 series O O O IMB-M43 O O O IMB-M43H O O O IMB-M45 O O O IMB-M45H O O O IMB-M46 O O O AmITX-CF-I (H310) O O O MXE-210i series X X O MXE-230i series O O O - Does ADLINK also offer EtherCAT SubDevice modules?
Yes, we offer various modules such as AIO/DIO modules, stepper drives, position compare trigger modules, and modules that bridge pulse train type drives. You can find more here.
- What are the functions included in the SuperCAT control system?
SuperCAT offers three levels of functional packs, allowing you to select precisely what you need. Please refer to the datasheet for further details.
- How can I program the SuperCAT controller?
We provide sample programs in different languages (C++, C#, and VB.net). You can find the samples after installing APS-SDK.
- Do you have a list of supported NICs?
Yes, you can access the list of supported NICs and specifications here
